China Standard Stainless Steel 304 316L Filter Rotary Drum Separator Vibrating Scalperwedge Wire Slot Screen Pipe Basket Cylinder manufacturer

Product Description

Basic Info.
 

Condition New Material Stainless Steel
Voltage 380V Function Used for Pressure Screen Pulp
Transport Package  wooden case Specification Make to order
Trademark DLK Origin China
HS Code 843999000 After-sales Service Online Services

Main Specification
 

Diameter range φ400mm-φ2000mm
The smallest wide of slot 0.1mm
Material SUS316L SUS316 SUS304
Electro polished Not centrifuging
Surface treatment Laser harden and chorme-plated

Product Description

Product Description

 

The high pressure sieve basket, also known as the pressure sieve roller, is mainly used in the pressure sieve equipment to screen and separate the material before feeding. According to the screening direction of the material in the sieve cylinder, it can be divided into internal flow pressure sieve and external pressure sieve.

The pressure screen drum is an essential and important pulping screening equipment in the pulping process, so the quality of the screen drum directly determines the quality of the pulp screening, and the design, material and manufacturing process of the screen drum directly affect the fineness and efficiency of the screening.

The screen drum can remove coarse impurities and unqualified fibers in the pulp through the fine screen slit design, thereby improving the purity and uniformity of the pulp. This is essential to improve the quality and performance of the paper.
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A high quality screen drum reduces energy consumption during the screening process and reduces pulp waste due to incomplete screening. This helps to reduce production costs and improve economic efficiency.

 

Application and Features

 

 
Application

The screen drum is the core part of the pressure screen. Through its fine screen joint design, it can remove the coarse impurities and unqualified fibers in the pulp, so as to improve the purity and uniformity of the pulp.

The pressure screen drum can effectively protect the subsequent production equipment, avoid coarse impurities into the equipment to cause damage, and ensure the stable operation of the production line. In addition, the screening efficiency of the screen drum directly affects the production speed of the pulp, and the efficient and reliable screen drum can ensure the continuous supply of pulp and improve production efficiency.

Features

The pressure screen drum has the advantages of high screening efficiency, long service life, and is not easy to clog.

Because the material enters the screen at a higher pressure along the tangent line, the qualified material can quickly pass through the screen drum and achieve efficient screening by centrifugal force. At the same time, the screen drum is made of corrosion-resistant and wear-resistant materials, which can resist the impact and wear of impurities in the slurry and extend the service life.

In addition, the design of the screen drum also considers the anti-clogging function to avoid the high-density accumulation of sediment and ensure the smooth screening.

 

Type

 

Wedge wire bar sieve basket

Inward flow sieve basket and outward flow sieve basket.
Mainly used for filtration and concentration of fiber suspensions.

1. High screening efficiency: Because the material enters the screen at a higher pressure along the tangent line, the qualified material relies on the pressure difference to quickly pass the screen drum.
2. Long screen drum service life: Screen drum is usually made of stainless steel, corrosion resistance, wear resistance, with longer service life.
3. Not easy to block: the material is uniformly screened from top to bottom, and the V-shaped opening gap ensures the opening area of the screen drum and no obstruction, and avoids the high-density accumulation of sediment.
4. Low maintenance cost: The spindle adopts advanced mechanical sealing system, which is not easy to damage and reduces maintenance costs.

 

 

 

Drilled sieve basket

The pressure sieve basket is a commonly used equipment in the paper industry, which is mainly used for the screening and separation of fibers to effectively remove impurities in the slurry and ensure the efficiency and quality of paper production. At the same time, it is also widely used in chemical, food, medicine and other industries, for the screening and grading of fine materials.

The sieve basket is an important part of the pressure sieve, and its working principle is mainly to filter and separate the slurry through the sieve hole. Under the action of pressure, the slurry passes through the sieve hole of the sieve basket, and the impurities are blocked outside the sieve basket, so as to achieve the purification of the slurry. The sieve size of the sieve basket can be adjusted according to the need to adapt to the screening needs of different sizes.

Common sieve basket materials include stainless steel, carbon steel, etc. These materials have good corrosion resistance and mechanical strength, which can ensure that the sieve basket can maintain stable performance in harsh working environments. In terms of manufacturing process, the sieve hole of the sieve basket is usually used with precision punching or cutting technology to ensure the uniformity and accuracy of the sieve.
 

 

Microporous screen basket

Paper machinery Microporous screen basket an important role in paper making process. Its main function is to filter and screen the black liquor to remove impurities and particles, so as to achieve the purification and recovery of the black liquor.

Specifically, the black liquid first enters the upper separation chamber of the filter in the tangential direction, and then spills over the circular cofferdam and flows from the top down into the filtration zone between the filter drum and the rotary cylinder. In this process, the heavy impurities in the black liquor are separated under the action of centrifugal force, settled in the trap, and periodically discharged from the fallout discharge pipe.

 

   

 

 Wedge wire basket

Slot width deviation should be controlled within ± 0.02mm.

Chrome plating: The thickness of chrome plating is 0.15-0.35mm.

Surface hardness ≥HRC: 60-66(HV7 00-9 00)

Sheet area: 0.4m²-23m²

Drilled sieve basket

Hole diameter 1.2mm-2.5mm

Aperture deviation: ±0.05mm

Chrome plating: The thickness of chrome plating is 0.15mm-0.35mm.

Sheet area: 0.4m²-23m²

Microporous screen basket

Hole diameter 0.06mm-1.5mm

Aperture deviation: ±0.05mm

Chrome plating: The thickness of chrome plating is 0.15mm-0.35mm.

Sheet area: 0.4m²-23m²

 

The widespread application of screen drums 

≡  Coarse and fine Screening

≡  Wastepaper recycling and deinking

≡  Virqin fiber processing

≡  Paper machine approach flow

≡  Brlke systems

≡  Fractionstion systems

≡  Fines recovery

DLK screen exactly are carefully matched with the corresponding screen rotor design, so that performance is optimizde for each application.

Vertical centrifugal screen:400 600
WPS Pressruized screen:WPS400 WPS600 WPS700 WPS800 WPS900 WPS1000
UV Pressruized screen:UV100 UV200 UV300 UV400 UV500 UV600 UV700 UV800
FT Pressruized screen:FT1 FT2 FT2X FT3
HB Pressruizde screen:HB1 HB2, HB3 HB3.5 HB4 HB4.5 HB7
Outflow pressruized screen:
8PS 12PS 24PS 30PS 36PS
ZSL31 ZSL32 ZSL33 ZSL34 ZSL35 ZSL36
ZSL51 ZSL52 ZSL53 ZSL54 ZSL55 ZSL56
Inflow pressruized screen:
ZSL71 ZSL72 ZSL73 ZSL74 ZSL75 ZSL76
ZSL81 ZSL82 ZSL83 ZSL84 ZSL85 ZSL86
M.C.pressruized screen
JS3P JS5P JS8P JS9P
Fiber fractionating screen:
ZSL63 ZSL64 ZSL65 ZSL66

 

Packaging & Shipping

 

Wooden crates or according to customer requirements.
 

 

Other products

 

The following are the most popular products independently produced by our company, with high praise from customers for their quality and price.
 

 Sieve plate / Corrugated hole / Roughing machine / Oblique spiral thickener / Cylindrical sieve / Tailings sieve / Internal flow fine screening / Impurity separator

 

 

Rotor / Pressure screen rotor /D-Type hydraulic pulp crusher / High(medium)concentration slag remover / Hydrapulper / Light slag separator/ External flow pressure screen

Abouat us

Delike Paper Machinery Co., Ltd. was established in 2015 and is a manufacturer specializing in the design, production, and sales of paper machinery and pulp equipment.

Our products sell well in Southeast Asia, the United States, Central Europe and other regions. The company mainly focuses on delivering high-quality products to the market and is committed to developing into an independent, scientific, and professional pulp and paper equipment manufacturing enterprise.

Adhering to the goal of providing high-quality, low consumption, and efficient products, we provide you with a complete set of professional pulp and paper making technical services with first-class service and reasonable prices.Striving for CHINAMFG and serving papermaking is our ultimate goal.

We look CHINAMFG to your patronage and guidance to negotiate business!
 

FAQ

1.Q:Are you a manufacture?

A: Yes,we have been in providing the professional products in this field for 20 years.

2.Q:How to install the machine?

A:we can help with the installation by vedio,email,picture.if it is a large project,we can arrange our worker help you to install it in your country.

3.Q:How do you pack the products?

A:Normally as the export standard packaging or as your requirement.

4.Q:What’s your available port of shipment?

A:HangZhou port,ZheJiang port and so on.

5.Q:Is it customized available?

A:Yes,according to your detailed drawing you provided.

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Sheet Former Type: Cylinder Mould
Customized: Customized
Condition: New
Seive Drum: Papermaking Machine
Transport Package: Wooden Case
Specification: customized
Customization:
Available

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rotary cylinder

What safety considerations are important when working with machinery equipped with rotary cylinders?

Working with machinery equipped with rotary cylinders requires careful attention to safety to prevent accidents and ensure the well-being of operators and bystanders. Here are important safety considerations to keep in mind:

1. Hazard Identification: Identify potential hazards associated with the machinery and its rotary cylinders. This includes understanding the risks posed by rotating parts, high-pressure fluid systems, pinch points, and potential entanglement hazards.

2. Risk Assessment: Conduct a thorough risk assessment to evaluate the potential risks and their severity. Identify measures to mitigate risks and prioritize safety controls accordingly.

3. Safety Guards and Enclosures: Install appropriate safety guards and enclosures to prevent access to hazardous areas, such as rotating components or fluid lines. Ensure that these guards are securely in place and cannot be easily bypassed.

4. Lockout/Tagout Procedures: Develop and enforce lockout/tagout procedures to ensure that machinery equipped with rotary cylinders is properly shut down and de-energized during maintenance or repair activities. This prevents unexpected movement of the cylinders and the potential for injury.

5. Training and Competence: Provide comprehensive training to operators and maintenance personnel on the safe operation of machinery equipped with rotary cylinders. Ensure that they are competent in identifying hazards, understanding safety procedures, and implementing safe work practices.

6. Regular Maintenance and Inspections: Implement a routine maintenance program to keep the machinery and rotary cylinders in good working condition. Regularly inspect the cylinders, fluid lines, fittings, and connections for signs of wear, leaks, or damage. Replace any faulty components promptly.

7. Pressure Relief and Emergency Stop Systems: Install pressure relief valves and emergency stop systems to safely control and halt the operation of machinery in case of emergencies or unexpected events.

8. Warning Signs and Labels: Clearly display warning signs and labels to communicate potential hazards and safety instructions related to the machinery equipped with rotary cylinders. Ensure that operators and other personnel are aware of and understand these warnings.

9. Personal Protective Equipment (PPE): Provide appropriate PPE, such as safety glasses, gloves, and protective clothing, to operators and maintenance personnel. PPE should be used in accordance with relevant safety standards and risk assessments.

10. Continuous Safety Improvement: Foster a culture of continuous safety improvement by encouraging reporting of near misses, conducting regular safety audits, and addressing any identified safety concerns promptly.

It’s essential to comply with local safety regulations and industry standards specific to the machinery and applications using rotary cylinders. Additionally, consult manufacturers’ documentation and guidelines for specific safety considerations related to the rotary cylinders used in the machinery.

rotary cylinder

What benefits do rotary cylinders offer in terms of efficient rotary motion?

Rotary cylinders offer several benefits in terms of efficient rotary motion. Here’s a detailed explanation:

1. Compact Design: Rotary cylinders have a compact design, allowing them to be easily integrated into machinery and equipment with limited space. Their compact size ensures efficient utilization of available workspace.

2. High Torque Output: Rotary cylinders are capable of generating high torque output, making them suitable for applications that require powerful rotational force. This enables efficient operation even in heavy-duty tasks.

3. Precise Control: Rotary cylinders provide precise control over rotary motion. By adjusting the fluid pressure or flow rate, the rotational speed and position of the cylinder can be accurately controlled, allowing for precise positioning and smooth operation.

4. Quick Response Time: Rotary cylinders offer quick response times, enabling rapid and dynamic rotary motion. They can start, stop, and change direction swiftly, making them ideal for applications that require fast and precise rotary movements.

5. Versatile Mounting Options: Rotary cylinders come with versatile mounting options, allowing them to be easily mounted in different orientations to suit specific application requirements. This flexibility in mounting facilitates efficient integration into various machinery and equipment designs.

6. Energy Efficiency: Rotary cylinders are designed to be energy-efficient. They consume power only during movement, reducing energy consumption and operating costs. Additionally, the compact design of rotary cylinders minimizes friction losses, further enhancing energy efficiency.

7. Durability and Longevity: Rotary cylinders are built to be durable and withstand demanding operating conditions. They are constructed with high-quality materials and undergo rigorous testing to ensure long service life and reliable performance.

8. Wide Range of Sizes and Configurations: Rotary cylinders are available in a wide range of sizes and configurations to accommodate different application requirements. This versatility allows for efficient selection and customization based on specific load capacities, space constraints, and performance needs.

9. Compatibility with Different Fluids: Rotary cylinders are compatible with various hydraulic or pneumatic fluids, providing flexibility in choosing the most suitable fluid for the application. This compatibility ensures efficient operation and reliable performance.

10. Reduction in Manual Labor: By automating rotary motion, rotary cylinders eliminate the need for manual labor in tasks such as rotating or positioning objects. This reduces human effort, increases productivity, and minimizes the risk of repetitive strain injuries.

Overall, the efficient rotary motion provided by rotary cylinders contributes to improved productivity, enhanced control, energy efficiency, and reliable performance in a wide range of industrial applications.

rotary cylinder

Can you explain the purpose and applications of rotary cylinders?

The purpose of rotary cylinders is to generate rotary or swinging motion in machinery and systems. Here’s a detailed explanation:

Purpose:

Rotary cylinders serve as actuators that convert fluid power, either hydraulic or pneumatic, into rotational motion. They are designed to provide controlled and precise rotary movement, allowing machinery and systems to perform various tasks that require rotation, swinging, or indexing motions.

Applications:

Rotary cylinders find applications in a wide range of industries and machinery where rotational movement is required. Some common applications include:

  • Rotary Indexing Tables: Rotary cylinders are used in indexing tables that rotate workpieces or components at specific intervals for assembly, machining, or inspection processes.
  • Robotic Arms and Manipulators: Rotary cylinders enable the rotational movement of robotic arms and manipulators, allowing them to perform tasks such as picking, placing, and positioning objects.
  • Material Handling Equipment: Rotary cylinders are utilized in material handling equipment, such as rotary grippers or clamps, to manipulate and transport objects.
  • Conveyor Systems: Rotary cylinders are employed in conveyor systems to control the rotation or swinging of conveyor belts, facilitating the movement of materials or products.
  • Machine Tools: Rotary cylinders are integrated into machine tools, such as milling machines or lathes, to enable the rotation of workpieces for cutting, shaping, or drilling operations.
  • Packaging Machinery: Rotary cylinders play a crucial role in packaging machinery, allowing for the rotation and positioning of packaging components, sealing mechanisms, or labeling devices.

Advantages:

Rotary cylinders offer several advantages in machinery and industrial systems:

  • Compact Size: Rotary cylinders are generally compact in size, making them suitable for applications where space is limited.
  • High Torque Output: Rotary cylinders can deliver high torque output, enabling the handling of heavy loads or performing tasks that require significant rotational force.
  • Precise Control: Rotary cylinders provide precise control over rotational motion, allowing for accurate positioning and synchronization with other system components.
  • Versatility: Rotary cylinders can be used in both hydraulic and pneumatic systems, offering flexibility in system design and integration.

It’s important to note that the specific selection and application of rotary cylinders may vary depending on the requirements of the machinery or system. Manufacturers’ documentation and guidelines should be consulted for detailed information on the proper use and installation of rotary cylinders.

China Standard Stainless Steel 304 316L Filter Rotary Drum Separator Vibrating Scalperwedge Wire Slot Screen Pipe Basket Cylinder   manufacturer China Standard Stainless Steel 304 316L Filter Rotary Drum Separator Vibrating Scalperwedge Wire Slot Screen Pipe Basket Cylinder   manufacturer
editor by Dream 2024-05-14