China Good quality 10.5MPa 15kg Double Acting Hydraulic Forklift Steering Cylinder Replacement of Toyata vacuum pump electric

Product Description

10.5MPa 15kg Double Acting Hydraulic Forklift Steering Cylinder Replacement of Toyata

The forklift steering cylinder is a hydraulic component responsible for controlling the movement of the steering mechanism on a forklift. It enables the operator to steer the forklift by transmitting hydraulic force to the wheels, allowing them to turn in the desired direction. It’s important to note that the design and configuration of the forklift steering cylinder can vary among different forklift models and manufacturers. Therefore, it is recommended to consult the specific forklift’s manual or the manufacturer’s guidelines for accurate information regarding the steering cylinder and its maintenance procedures.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ65 Φ40 2*98 672 10.5MPa 2-G1/4 15kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Here are some critical applications of the forklift right lifting cylinder:

1. Function: The steering cylinder converts hydraulic pressure into linear motion, which is used to actuate the steering mechanism. When the operator turns the steering wheel or operates the steering control, hydraulic fluid is directed to the steering cylinder, causing the piston rod to extend or retract. This movement is transmitted to the steering mechanism and ultimately results in the turning of the forklift’s wheels.

2. Structure: The steering cylinder typically consists of a cylinder barrel, piston rod, seals, and hydraulic connections. The cylinder barrel houses the piston attached to the piston rod. The seals ensure proper sealing and prevent hydraulic fluid leakage. The cylinder is mounted to the forklift’s chassis, and the piston rod is connected to the steering linkage or mechanism.

3. Hydraulic System: The forklift steering cylinder is an integral part of the forklift’s hydraulic system. It receives hydraulic fluid from the hydraulic pump, which the operator controls through the steering input. The hydraulic fluid is directed to the steering cylinder via valves and hoses, allowing for the desired steering motion.

4. Steering Control: The forklift steering cylinder is operated by the steering control inputs provided by the operator. This can be in the form of a steering wheel, joystick, or other steering control mechanisms. As the operator turns the steering control, it activates the hydraulic system, which causes the steering cylinder to extend or retract, resulting in the desired steering action.

5. Maintenance: Proper forklift steering cylinder maintenance is crucial for optimal performance. Regular inspections should be conducted to check for any signs of fluid leakage, damaged seals, or misalignment. The hydraulic fluid level and quality should be monitored and maintained according to the manufacturer’s recommendations. Any issues or abnormalities should be addressed promptly to ensure safe and efficient steering operation.

 

The working principle of forklift steel cylinder

  1. Hydraulic System: The forklift’s hydraulic system consists of a pump, hydraulic fluid, valves, hoses, and the hydraulic cylinder. The hydraulic pump pressurizes the hydraulic fluid, which is then directed to the hydraulic cylinder through control valves and hoses.

  2. Cylinder Structure: The hydraulic cylinder consists of a cylindrical barrel, a piston, a piston rod, and seals. The barrel is a steel tube with precision-machined internal surfaces. The piston is a cylindrical component that fits inside the barrel and divides it into 2 chambers. The piston rod extends from the piston and is connected to the lifting mechanism, such as the forks or mast.

  3. Working Principle: When the operator activates the lift control lever or joystick, hydraulic fluid is directed to the hydraulic cylinder. The pressurized fluid enters 1 side of the cylinder, causing the piston to move. As the piston moves, it pushes the rod, translating the linear motion into a lifting force. The forklift’s load is attached to the lifting mechanism, and the hydraulic cylinder exerts the power necessary to raise or lower the burden.

  4. Seals and Fluid Control: The hydraulic cylinder incorporates seals to prevent hydraulic fluid leakage between the piston and the barrel. These seals ensure efficient operation and maintain the pressure required for proper lifting. The control valves in the hydraulic system regulate the flow of hydraulic fluid into and out of the cylinder, enabling precise control of the lifting and lowering functions.

  5. Load Holding: Once the desired height is reached, the hydraulic cylinder can hold the load in position. The hydraulic system maintains pressure in the cylinder, locking the piston and preventing unintended bag lowering.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.

Our Factory

Packaging & Shipping

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

rotary cylinder

How do rotary cylinders contribute to precise rotational control?

Rotary cylinders play a crucial role in achieving precise rotational control in various applications. Here’s a detailed explanation:

1. Actuation Methods: Rotary cylinders utilize hydraulic or pneumatic actuation methods to generate rotational motion. These actuation methods offer precise control over the application of force, allowing for accurate and controlled rotation.

2. Control Valves: Control valves are used to regulate the fluid flow into and out of the rotary cylinder. By adjusting the valve settings, the rotational speed and direction can be precisely controlled, enabling precise rotational control.

3. Feedback Systems: Some rotary cylinders incorporate feedback systems, such as position sensors or encoders, to provide real-time information about the cylinder’s rotational position. This feedback enables precise control over the rotational movement, allowing for accurate positioning and synchronization with other system components.

4. Stroke Adjustment: Rotary cylinders often have adjustable stroke lengths, which allow for precise control over the range of rotational movement. By adjusting the stroke, the rotational angle can be precisely controlled, enabling precise rotational control for specific applications.

5. Positioning Guides: Rotary cylinders may feature positioning guides, such as grooves or slots, that help guide and stabilize the rotational movement. These guides ensure precise alignment and minimize deviations or wobbling during operation, contributing to precise rotational control.

6. Precision Manufacturing: Rotary cylinders are manufactured with high precision to ensure smooth and accurate rotation. The use of high-quality materials, precision machining, and tight tolerances contribute to precise rotational control, minimizing unwanted variations or errors.

7. Integration with Control Systems: Rotary cylinders can be seamlessly integrated with control systems, allowing for precise control over the rotational motion. They can be programmed and synchronized with other system components, such as sensors, actuators, and PLCs, to achieve precise rotational control in complex automation processes.

These factors combined contribute to the precise rotational control achieved through the utilization of rotary cylinders. It’s important to consult manufacturers’ documentation and guidelines for specific information on the capabilities and limitations of rotary cylinders in achieving precise rotational control.

rotary cylinder

What benefits do rotary cylinders offer in terms of efficient rotary motion?

Rotary cylinders offer several benefits in terms of efficient rotary motion. Here’s a detailed explanation:

1. Compact Design: Rotary cylinders have a compact design, allowing them to be easily integrated into machinery and equipment with limited space. Their compact size ensures efficient utilization of available workspace.

2. High Torque Output: Rotary cylinders are capable of generating high torque output, making them suitable for applications that require powerful rotational force. This enables efficient operation even in heavy-duty tasks.

3. Precise Control: Rotary cylinders provide precise control over rotary motion. By adjusting the fluid pressure or flow rate, the rotational speed and position of the cylinder can be accurately controlled, allowing for precise positioning and smooth operation.

4. Quick Response Time: Rotary cylinders offer quick response times, enabling rapid and dynamic rotary motion. They can start, stop, and change direction swiftly, making them ideal for applications that require fast and precise rotary movements.

5. Versatile Mounting Options: Rotary cylinders come with versatile mounting options, allowing them to be easily mounted in different orientations to suit specific application requirements. This flexibility in mounting facilitates efficient integration into various machinery and equipment designs.

6. Energy Efficiency: Rotary cylinders are designed to be energy-efficient. They consume power only during movement, reducing energy consumption and operating costs. Additionally, the compact design of rotary cylinders minimizes friction losses, further enhancing energy efficiency.

7. Durability and Longevity: Rotary cylinders are built to be durable and withstand demanding operating conditions. They are constructed with high-quality materials and undergo rigorous testing to ensure long service life and reliable performance.

8. Wide Range of Sizes and Configurations: Rotary cylinders are available in a wide range of sizes and configurations to accommodate different application requirements. This versatility allows for efficient selection and customization based on specific load capacities, space constraints, and performance needs.

9. Compatibility with Different Fluids: Rotary cylinders are compatible with various hydraulic or pneumatic fluids, providing flexibility in choosing the most suitable fluid for the application. This compatibility ensures efficient operation and reliable performance.

10. Reduction in Manual Labor: By automating rotary motion, rotary cylinders eliminate the need for manual labor in tasks such as rotating or positioning objects. This reduces human effort, increases productivity, and minimizes the risk of repetitive strain injuries.

Overall, the efficient rotary motion provided by rotary cylinders contributes to improved productivity, enhanced control, energy efficiency, and reliable performance in a wide range of industrial applications.

rotary cylinder

How do rotary cylinders handle variations in rotation and positioning?

Rotary cylinders are designed to handle variations in rotation and positioning with precision and control. Here’s a detailed explanation:

Rotation Variations:

1. Actuation Method: Rotary cylinders use different actuation methods, such as hydraulic or pneumatic pressure, to generate rotational motion. By varying the pressure or flow rate of the fluid, the speed and torque of the rotation can be adjusted to meet specific requirements.

2. Control Valves: Control valves are used to regulate the fluid flow into and out of the rotary cylinder. By adjusting the valve settings, the rotational speed and direction can be controlled, allowing for variations in rotation as needed.

3. Feedback Systems: Some rotary cylinders incorporate feedback systems, such as position sensors or encoders, to provide real-time information about the cylinder’s rotational position. This feedback enables precise control and the ability to handle variations in rotation accurately.

Positioning Variations:

1. Stroke Adjustment: Rotary cylinders often have adjustable stroke lengths, which allow for variations in the positioning of the rotary motion. By adjusting the stroke, the range of the rotary movement can be customized to suit the specific application.

2. Positioning Guides: Rotary cylinders may feature positioning guides, such as grooves or slots, that help guide and stabilize the rotational movement. These guides ensure accurate positioning and minimize deviations or wobbling during operation.

3. Limit Switches: Limit switches or proximity sensors are sometimes used in rotary cylinders to define specific positions or limit the rotary motion within a predetermined range. These switches provide feedback to the control system, enabling precise positioning control.

4. Precision Manufacturing: Rotary cylinders are manufactured with high precision to ensure smooth and accurate rotation. The use of high-quality materials, precision machining, and tight tolerances contribute to minimizing variations in rotation and positioning.

Overall, the combination of actuation methods, control valves, feedback systems, stroke adjustment, positioning guides, limit switches, and precision manufacturing allows rotary cylinders to handle variations in rotation and positioning with the required level of accuracy and control.

It’s important to refer to the manufacturer’s specifications and guidelines for specific information on the capabilities and limitations of rotary cylinders in handling rotation and positioning variations.

China Good quality 10.5MPa 15kg Double Acting Hydraulic Forklift Steering Cylinder Replacement of Toyata   vacuum pump electricChina Good quality 10.5MPa 15kg Double Acting Hydraulic Forklift Steering Cylinder Replacement of Toyata   vacuum pump electric
editor by CX 2024-04-03