China wholesaler 25MPa Hydraulic Lifting Cylinder for Scissor Fork Type Aerial Work Vehicle Hydraulic Cylinders with high quality

Product Description

25MPa Hydraulic Lifting Cylinder for Scissor Fork Type Aerial Work Vehicle Hydraulic Cylinders

 

In a scissor fork-type aerial work vehicle, the lifting cylinder is a hydraulic component responsible for raising and lowering the scissor arms, extending or retracting the platform. The lifting cylinder is vital in providing vertical movement and height adjustment capabilities to the scissor lift. 

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ75 Φ63 1269 1530 25MPa G1/4;M18*1.5 60kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Here’s an overview of how the lifting cylinder operates in a scissor fork-type aerial work vehicle:

  1. Hydraulic System: The scissor lift’s hydraulic system consists of a pump, reservoir, control valves, and hydraulic cylinders. The hydraulic pump pressurizes hydraulic fluid (typically oil) and stores it in the pool. The control valves regulate the flow and direction of the hydraulic fluid.

  2. Cylinder Configuration: Scissor fork-type aerial work vehicles typically have multiple lifting cylinders positioned between the scissor arms. The number and arrangement of lifting cylinders depend on the specific design and lifting capacity of the vehicle.

  3. Lifting Operation: When the operator activates the lifting controls, the control valves direct pressurized hydraulic fluid to the lifting cylinders. The hydraulic fluid enters the cylinders and applies force to the pistons inside. As the pistons extend, they push against the scissor arms, causing them to unfold and raise the platform to the desired height.

  4. Lowering Operation: The operator releases the lifting controls to reduce the platform, and the control valves redirect the hydraulic fluid. This allows the hydraulic fluid to flow out of the lifting cylinders, causing the pistons to retract. The retraction of the pistons compresses the scissor arms, gradually lowering the platform to the desired position.

  5. Control Mechanism: The operator controls the lifting operation through the lifting controls on the scissor lift’s operator platform or control panel. The operator’s input is translated into appropriate commands that regulate the flow and direction of hydraulic fluid to the lifting cylinders via the control valves.

Application of Scissor fork type Aerial work vehicle Lifting cylinder

  1. Construction and Maintenance Work: Scissor fork-type aerial work vehicles are commonly used in construction and maintenance tasks where workers need to access elevated areas. The lifting cylinder allows the platform to be raised to the desired height, providing a stable and secure working platform for painting, repairs, installation, and maintenance work on buildings, equipment, or infrastructure.

  2. Warehousing and Inventory Management: Scissor lifts with lifting cylinders are used in warehouses and storage facilities to access high shelves and racks. The lifting mechanism allows workers to reach inventory stored at elevated levels safely. This is particularly useful for picking, stocking, and organizing goods in warehouses or distribution centers.

  3. Electric and Telecommunication Infrastructure: Aerial work vehicles equipped with lifting cylinders are employed to install, maintain, and repair electrical and telecommunication infrastructure. Workers can elevate the platform to reach overhead cables, power lines, or communication equipment, enabling efficient inspections, repairs, or installations.

  4. Event and Venue Setup: Scissor lifts with lifting cylinders are used in event management and venue setup. They provide a safe and stable platform for setting up lighting, sound systems, decorations, and signage in large event spaces, stadiums, concert halls, and exhibition centers.

  5. Tree Care and Landscaping: Lifting cylinders in scissor fork-type aerial work vehicles are utilized in tree care and landscaping tasks. Arborists and landscapers can access tree canopies or elevated areas to prune branches, trim trees, or perform landscaping activities with ease and safety.

  6. Industrial Maintenance: In industrial settings, scissor lifts with lifting cylinders are employed for maintenance and inspection tasks. They allow workers to access elevated equipment, machinery, or structures for routine inspections, repairs, or installation of components.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.

Our Factory

Packaging & Shipping

A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the forklift, allowing for the lifting and positioning of loads. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

rotary cylinder

Can rotary cylinders be customized for specific machinery and equipment?

Yes, rotary cylinders can be customized to meet the specific requirements of different machinery and equipment. Here’s a detailed explanation:

1. Mounting Options: Rotary cylinders can be customized with various mounting options to ensure seamless integration with specific machinery and equipment. Different mounting styles, such as flange mounts, foot mounts, or clevis mounts, can be provided to accommodate the mounting needs of the application.

2. Shaft Configurations: Rotary cylinders can be customized with different shaft configurations to suit specific machinery and equipment designs. The shaft can be extended or modified to match the required dimensions, keyways, or connections necessary for the intended application.

3. Stroke Length: The stroke length of rotary cylinders can be customized to meet the specific range of rotational motion required by the machinery or equipment. By adjusting the stroke length, the rotary cylinder can be tailored to provide the desired angular movement.

4. Sealing Options: Rotary cylinders can be customized with various sealing options to ensure compatibility with different operating environments. Different types of seals, such as nitrile, Viton®, or polyurethane seals, can be used based on factors like temperature, pressure, and the presence of corrosive or abrasive substances.

5. Special Features: Depending on the application requirements, rotary cylinders can be customized with special features. This may include the integration of position sensors, encoders, or limit switches to provide feedback and enhance control. Additionally, custom ports, fittings, or connections can be added to facilitate the integration of the cylinder into the specific machinery or equipment.

6. Material Selection: The materials used in the construction of rotary cylinders can be customized based on factors such as the operating environment, load requirements, or chemical compatibility. Custom material selection ensures the cylinder’s durability and performance in the specific machinery and equipment.

7. Performance Parameters: Rotary cylinders can be customized to meet specific performance parameters, such as torque output, rotational speed, or response time. By adjusting the internal design and components, the cylinder’s performance can be optimized for the particular machinery or equipment.

It’s important to collaborate with manufacturers or suppliers who specialize in customizing rotary cylinders for specific machinery and equipment. They can provide guidance and expertise in tailoring the cylinder to meet the precise requirements of the application.

rotary cylinder

How do rotary cylinders contribute to energy-efficient equipment operation?

Rotary cylinders play a significant role in promoting energy-efficient equipment operation. Here’s a detailed explanation:

1. Power-On-Demand: Rotary cylinders operate based on fluid power, either hydraulic or pneumatic. One of the key advantages of fluid power systems is their power-on-demand capability. This means that the cylinder generates force and consumes energy only when necessary to perform a specific task. When the task is completed, the fluid flow to the cylinder can be shut off, resulting in energy savings compared to continuously running mechanical systems.

2. Efficient Force Conversion: Rotary cylinders efficiently convert fluid power into rotary motion. They can generate high torque, enabling them to perform tasks requiring substantial rotational force. The efficient force conversion minimizes energy losses during operation, allowing for effective utilization of input energy to achieve desired movements and work output.

3. Compact Design: Rotary cylinders are often designed to be compact and lightweight. This design approach reduces the overall weight and inertia of the equipment, resulting in energy savings. The reduced weight requires less energy to accelerate and decelerate the moving parts of the equipment, leading to improved energy efficiency.

4. Precise Control: Rotary cylinders offer precise control over the rotational motion. The ability to control speed, acceleration, and position with accuracy allows for optimized equipment operation. By fine-tuning the control parameters, energy consumption can be minimized while still achieving the desired performance. This precise control contributes to energy-efficient operation by avoiding unnecessary energy wastage.

5. Integration with Control Systems: Rotary cylinders can be seamlessly integrated into control systems such as programmable logic controllers (PLCs) or computer numerical control (CNC) systems. These control systems enable advanced algorithms and optimization techniques to be applied to the operation of rotary cylinders. By optimizing the control signals and adjusting parameters in real-time, energy consumption can be further reduced while maintaining the required functionality.

6. Energy Recovery: In certain applications, rotary cylinders can incorporate energy recovery systems. These systems capture and utilize the energy released during deceleration or load lowering. For example, in hydraulic systems, energy recovery can be achieved through the use of regenerative valves or accumulators, which store and reuse the energy that would otherwise be dissipated as heat. By recovering and reusing energy, overall energy efficiency is improved.

7. System Optimization: Rotary cylinders are part of larger systems and equipment. By considering the overall system design and optimizing the interaction between components, energy-efficient operation can be achieved. This may involve optimizing the sizing and selection of rotary cylinders, reducing friction and leakage losses, implementing efficient fluid distribution systems, and employing energy-efficient control strategies.

8. Monitoring and Maintenance: Regular monitoring and maintenance of rotary cylinders contribute to energy-efficient equipment operation. By detecting and addressing issues such as leaks, wear, or misalignment, the performance and efficiency of the cylinders can be maintained. Proper lubrication and alignment also reduce energy losses and ensure smooth operation.

By incorporating these features and considerations, rotary cylinders contribute to energy-efficient equipment operation, reducing energy consumption, and promoting sustainability in various industries.

rotary cylinder

What industries commonly use rotary cylinders in their equipment?

Rotary cylinders find applications in various industries where rotational motion is required. Here’s a detailed explanation:

Industries:

1. Manufacturing and Automation: Rotary cylinders are extensively used in manufacturing and automation industries. They are employed in machinery and equipment for tasks such as part rotation, indexing, material handling, and robotic arm movement.

2. Packaging: The packaging industry utilizes rotary cylinders in packaging machinery for tasks such as container rotation, labeling, sealing, and filling processes.

3. Automotive: In the automotive industry, rotary cylinders are utilized in assembly lines, robotic welding, painting systems, and automated material handling systems.

4. Aerospace and Defense: Rotary cylinders are employed in aerospace and defense applications for tasks such as actuating control surfaces, robotic arm movement, precision machining, and testing equipment.

5. Food and Beverage: The food and beverage industry uses rotary cylinders in equipment for tasks such as product sorting, packaging, labeling, and filling processes.

6. Material Handling and Logistics: Rotary cylinders are used in material handling and logistics equipment, including conveyor systems, lifts, cranes, and automated storage and retrieval systems.

7. Printing and Paper: The printing and paper industry utilizes rotary cylinders in printing presses, paper handling systems, cutting and folding machines, and other equipment requiring precise rotation and movement.

8. Textile and Apparel: Rotary cylinders are employed in textile and apparel machinery for tasks such as fabric winding, dyeing, printing, cutting, and sewing operations.

9. Energy and Utilities: The energy and utilities sector uses rotary cylinders in equipment such as turbines, valves, actuators, and control systems for power generation, water treatment, and oil and gas processing.

10. Medical and Pharmaceutical: Rotary cylinders find applications in medical and pharmaceutical equipment for tasks such as precision positioning, robotic surgery, packaging, and laboratory automation.

These are just a few examples, and rotary cylinders can be found in numerous other industries and applications where rotational or swinging motion is required.

It’s important to consult industry-specific guidelines and requirements for the proper selection, integration, and maintenance of rotary cylinders in equipment.

China wholesaler 25MPa Hydraulic Lifting Cylinder for Scissor Fork Type Aerial Work Vehicle Hydraulic Cylinders   with high quality China wholesaler 25MPa Hydraulic Lifting Cylinder for Scissor Fork Type Aerial Work Vehicle Hydraulic Cylinders   with high quality
editor by CX 2024-01-17