China Hot selling Durable and High Quality 11.6kg 18.1MPa Hydraulic Forklift Tilt Cylinder with Great quality

Product Description

Durable And High Quality 11.6kg 18.1MPa hydraulic Forklift Tilt Cylinder

The tilt cylinder is a hydraulic component used in various applications, including construction equipment, agricultural machinery, and material handling equipment like forklifts. It is responsible for controlling the tilting motion of a hydraulic system, typically a mast or boom, allowing for the adjustment of angles and positions. Tilt cylinders are crucial components that enable precise control and positioning in various hydraulic systems. Their ability to adjust angles and positions contributes to the versatility and efficiency of equipment in numerous industries and applications.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ65 Φ25 109 514 18.1MPa 2-G1/4 11.6kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Feature of the Forklift Series Tilt Cylinder

  1. Double-Acting Cylinder: Tilt cylinders in forklifts are typically double-acting hydraulic cylinders. They can extend and retract using hydraulic pressure in both directions, allowing for precise tilt angle control.

  2. Robust Construction: Forklift tilt cylinders are designed to withstand heavy loads and continuous use. They are constructed using durable materials, such as high-strength steel, to ensure they can handle the demanding conditions of material handling operations.

  3. Sealing Mechanism: Tilt cylinders incorporate seals to prevent hydraulic fluid leakage. These seals are designed to withstand hydraulic pressures and provide reliable operation without compromising the cylinder’s performance.

  4. Mounting and Connection Points: Forklift tilt cylinders are designed to be easily mounted on the forklift’s mast or tilting mechanism. They have specific connection points and mounting brackets that allow for secure attachment and integration with the hydraulic system.

  5. Hydraulic Control: Tilt cylinders are controlled through the forklift’s hydraulic system. The operator uses a control lever or joystick to activate the hydraulic valves, directing the flow of fluid to extend or retract the tilt cylinder, thereby adjusting the tilt angle of the mast and forks.

  6. Load Capacity and Range: A forklift’s tilt cylinder’s specific load capacity and range may vary depending on the model and manufacturer. They are designed to accommodate various load sizes and weights, allowing for safe and efficient material handling operations.

  7. Safety Features: Forklift tilt cylinders often incorporate safety features to ensure proper operation and prevent accidents. These may include tilt speed control, load backrests, and tilt lock mechanisms to enhance stability and prevent unintended tilting or movement.

Application of Tilt Cylinder

  1. Regular Inspection: Conduct routine inspections of the tilt cylinder to check for any signs of leaks, damage, or wear. Inspect the cylinder barrel, piston rod, seals, and hydraulic connections. Look for fluid leaks around the cylinder and ensure all connections are secure.

  2. Lubrication: Follow the manufacturer’s guidelines for lubricating the tilt cylinder. Apply the recommended lubricant to the cylinder’s moving parts, such as the piston rod and seals, to reduce friction and ensure smooth operation. Avoid using excessive amounts of oil that could attract dirt or debris.

  3. Cleanliness: Keep the tilt cylinder and its surroundings clean. Remove any dirt, debris, or contaminants that may accumulate on the cylinder or the hydraulic system. Use a clean cloth or compressed air to remove dust and dirt from the cylinder components.

  4. Hydraulic Fluid: Maintain the proper level and quality of hydraulic fluid in the forklift’s hydraulic system. Check the fluid level regularly and top it up as needed. Follow the manufacturer’s recommendations for the type and viscosity of hydraulic fluid. If the fluid appears dirty or contaminated, consider draining and replacing it.

  5. Seals and Gaskets: Inspect the seals and gaskets of the tilt cylinder for any signs of wear or damage. Replace any worn or leaking seals promptly to prevent hydraulic fluid leakage and ensure proper cylinder operation. Always follow the manufacturer’s guidelines and consult the forklift’s maintenance manual for specific instructions and intervals. Adhering to a regular maintenance schedule and promptly addressing any issues will help ensure the forklift tilt cylinder operates smoothly, enhancing safety and efficiency in material handling operations.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the 
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard

Our Factory

Packaging & Shipping

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Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

rotary cylinder

How do rotary cylinders manage variations in load capacity and weight?

Rotary cylinders are designed to effectively manage variations in load capacity and weight in different applications. Here’s a detailed explanation:

1. Size and Configuration: Rotary cylinders come in various sizes and configurations to accommodate a wide range of load capacities and weights. Larger cylinders with larger piston areas can handle greater loads, while smaller cylinders are suitable for lighter loads. The selection of the appropriate cylinder size and configuration is crucial to match the specific load requirements.

2. Pressure and Force: Rotary cylinders utilize fluid pressure to generate the necessary force for rotation. By adjusting the pressure within the cylinder, the force output can be regulated to match the variations in load capacity and weight. Higher pressure is applied for heavier loads, while lower pressure is sufficient for lighter loads.

3. Load Balancing: In applications where there are variations in load capacity or weight distribution, multiple rotary cylinders can be used to balance the load. By distributing the load across multiple cylinders, the individual load capacity of each cylinder is reduced, ensuring that no single cylinder is overloaded.

4. Positioning and Center of Gravity: Proper positioning of the load and consideration of the center of gravity are important when managing variations in weight. Ensuring that the load is balanced and properly supported helps distribute the weight evenly and reduces strain on the rotary cylinder.

5. Safety Factors: When dealing with variations in load capacity and weight, it is essential to incorporate safety factors into the design and selection of rotary cylinders. Safety factors account for uncertainties and unexpected variations in the load, ensuring that the cylinder can handle occasional peak loads or weight fluctuations without compromising safety and performance.

6. Manufacturer Guidelines: Manufacturers provide load charts, technical specifications, and guidelines for their rotary cylinders. These resources outline the load capacities and weight limits for different cylinder sizes and configurations. It is crucial to consult these guidelines to ensure that the selected rotary cylinder is suitable for the specific load requirements.

7. Regular Maintenance and Inspection: Regular maintenance and inspection of rotary cylinders are necessary to ensure their continued performance and safe operation. This includes checking for any signs of wear, leaks, or damage that may affect the cylinder’s load-bearing capacity. Timely maintenance and replacement of worn components help manage variations in load capacity and weight effectively.

By considering these factors and following manufacturer recommendations, rotary cylinders can effectively manage variations in load capacity and weight in a wide range of applications.

rotary cylinder

Can rotary cylinders be applied in both mobile and stationary machinery?

Yes, rotary cylinders can be applied in both mobile and stationary machinery. Here’s a detailed explanation:

1. Mobile Machinery: Rotary cylinders find extensive use in mobile machinery, such as construction equipment, agricultural machinery, material handling equipment, and transportation vehicles. In these applications, rotary cylinders enable controlled rotational motion for various functions, including steering, lifting, tilting, opening and closing attachments, and actuating hydraulic brakes. The compact design and versatility of rotary cylinders make them well-suited for mobile machinery, where space and weight considerations are crucial.

2. Stationary Machinery: Rotary cylinders are also widely utilized in stationary machinery across various industries. They play a crucial role in applications such as industrial automation, manufacturing processes, packaging equipment, robotics, and machine tools. In stationary machinery, rotary cylinders provide controlled rotation for tasks such as part positioning, indexing, clamping, cutting, and material handling. The precise and repeatable rotational motion offered by rotary cylinders contributes to the overall efficiency and productivity of stationary machinery.

3. Versatile Mounting Options: Rotary cylinders come with versatile mounting options, allowing them to be easily integrated into different types of machinery, whether mobile or stationary. They can be mounted in various orientations and configurations to suit specific application requirements. This flexibility in mounting ensures that rotary cylinders can be effectively applied in diverse machinery designs.

4. Customization: Manufacturers offer a wide range of rotary cylinder models with different sizes, load capacities, and performance characteristics. This allows users to select the most suitable cylinder for their specific mobile or stationary machinery application. Additionally, rotary cylinders can be customized to meet specific requirements, such as stroke length, rotational speed, and mounting interfaces, further enhancing their applicability in both mobile and stationary contexts.

5. Environmental Considerations: Rotary cylinders are designed and engineered to withstand various environmental conditions encountered in both mobile and stationary machinery. They are constructed using durable materials that can withstand factors such as vibration, shock, temperature variations, and exposure to dust, moisture, or corrosive substances. This ensures reliable performance and longevity, regardless of whether the machinery is mobile or stationary.

6. Integration with Control Systems: Rotary cylinders can be seamlessly integrated into control systems, such as hydraulic or pneumatic control circuits, electronic control units (ECUs), or programmable logic controllers (PLCs). This integration allows for precise control and coordination of the rotary motion with other machine functions, enabling efficient operation and automation in both mobile and stationary machinery.

Overall, the adaptability, versatility, and performance characteristics of rotary cylinders make them suitable for application in a wide range of machinery, whether it is mobile or stationary, contributing to enhanced functionality and efficiency in various industries.

rotary cylinder

Can you explain the purpose and applications of rotary cylinders?

The purpose of rotary cylinders is to generate rotary or swinging motion in machinery and systems. Here’s a detailed explanation:

Purpose:

Rotary cylinders serve as actuators that convert fluid power, either hydraulic or pneumatic, into rotational motion. They are designed to provide controlled and precise rotary movement, allowing machinery and systems to perform various tasks that require rotation, swinging, or indexing motions.

Applications:

Rotary cylinders find applications in a wide range of industries and machinery where rotational movement is required. Some common applications include:

  • Rotary Indexing Tables: Rotary cylinders are used in indexing tables that rotate workpieces or components at specific intervals for assembly, machining, or inspection processes.
  • Robotic Arms and Manipulators: Rotary cylinders enable the rotational movement of robotic arms and manipulators, allowing them to perform tasks such as picking, placing, and positioning objects.
  • Material Handling Equipment: Rotary cylinders are utilized in material handling equipment, such as rotary grippers or clamps, to manipulate and transport objects.
  • Conveyor Systems: Rotary cylinders are employed in conveyor systems to control the rotation or swinging of conveyor belts, facilitating the movement of materials or products.
  • Machine Tools: Rotary cylinders are integrated into machine tools, such as milling machines or lathes, to enable the rotation of workpieces for cutting, shaping, or drilling operations.
  • Packaging Machinery: Rotary cylinders play a crucial role in packaging machinery, allowing for the rotation and positioning of packaging components, sealing mechanisms, or labeling devices.

Advantages:

Rotary cylinders offer several advantages in machinery and industrial systems:

  • Compact Size: Rotary cylinders are generally compact in size, making them suitable for applications where space is limited.
  • High Torque Output: Rotary cylinders can deliver high torque output, enabling the handling of heavy loads or performing tasks that require significant rotational force.
  • Precise Control: Rotary cylinders provide precise control over rotational motion, allowing for accurate positioning and synchronization with other system components.
  • Versatility: Rotary cylinders can be used in both hydraulic and pneumatic systems, offering flexibility in system design and integration.

It’s important to note that the specific selection and application of rotary cylinders may vary depending on the requirements of the machinery or system. Manufacturers’ documentation and guidelines should be consulted for detailed information on the proper use and installation of rotary cylinders.

China Hot selling Durable and High Quality 11.6kg 18.1MPa Hydraulic Forklift Tilt Cylinder   with Great quality China Hot selling Durable and High Quality 11.6kg 18.1MPa Hydraulic Forklift Tilt Cylinder   with Great quality
editor by CX 2024-01-03