China Standard 1.5*15m Sawdust Three Cylinder Dryer Machine vacuum pump and compressor

Product Description

Sawdust 3 cylinder dryer machine

1.Sawdust Dryer Introduction

Sawdust Dryer is widely used for drying materials in the industries of cemet, mine, contruction, chemical, food, compoud fertilizer, etc. Feeding and discharging unit is installed with thermocouple to control drier temperature. The temperature change of drier’s feeding end can be indicated by the thermometer to control the inner drier temperature ( generally 250-350°C)

2. Sawdust Dryer Application

1) Sawdust Dryer is suitable to dry metallic and nonmetallic mineral, clay in cement industry and coal slime in coal mine, etc.
2) Sawdust Dryer can be widely used to dry various materials and it is simple to be operated.
3) Sawdust Dryer is mainly used in building materials, metallurgy, and chemical industry, cement plant for drying of limestone slag, coal powder, slag, and clay stone.

  3.  Sawdust dryer Principle
Hongke Sawdust rotary dryer is mainly composed of cylinder, under frame, feeding and discharging devices, transmission device, gear cover, etc. (Optional auxiliary equipment includes combustion chamber, feeder and discharging device, and dust collection equipment). Rotary drier manufactured by us adopts new lifting plate, which is of functions like guiding, current-sharing, and material rising. The materials are raised and evenly drop so that they are in full contact with heat for better drying efficiency.

4. Sawdust Dryer Structure

1) Sawdust Dryer is formed by rotary body, lifting blade, driving device, supporting device and sealing ring.
2) Sawdust Dryer is mainly composed of shell, back and forth supporting wheel, feeding and discharging unit and gear cap. The accessories which are not in the the scope of this machine include firebox, feeding and discharging equipment, dust catcher, etc.

5. Sawdust Dryer Working Principle

Sawdust Dryer adopts direct flow type of heating with heat soure from firing unit. The material to be dried is pushed back immediately by spiral board when enters the shell from feeding tank and feeding chute. Because the drier is installed in slope, material flows to the back end under gravity and rotation force, meanwhile, it is lifted by board repeatedly and thrown down accordingly, which make the material form even curtain, and exchange heat sufficiently with inner the heat flow. In the end, water in the material is dried by repeatedly scattering.

6. Sawdust Dryer Main Technical Parameter

Model(m) Shell diameter
(mm)
Shell length
(mm)
Slope(°) Rotary speed
(r/min)
Weight
(t)
Power
(kW)
Volume
(m³)
0.6*8 600 8000 3-5 8 5.1 6-4 2.26
0.8*10 800 10000 3-5 7.2 6.9 6-4 5.02
1.0*1 1000 10000 3-5 6.73 7.5 6-5.5 7.85
1.2*12 1200 12000 3-5 5.8 13.1 6-11 13.31
1.5*12 1500 12000 3-5 4.8 22.3 6-15 21.2
2.2*14 2200 14000 3-5 3.2 52.8 30 53.22
2.4*18 2400 18000 3-5 3 73.3 37 81.43
2.8*24 2800 24000 3-5 2.59 97 75 147.8

7. About our company

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Movement Way: Fixed
Heating Mode: Transmission
Material Status: Powder
Drying Medium: Inactive Gas
Operation Pressure: Atmospheric Pressure
Drum Number: Single
Customization:
Available

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rotary cylinder

How do rotary cylinders manage variations in load capacity and weight?

Rotary cylinders are designed to effectively manage variations in load capacity and weight in different applications. Here’s a detailed explanation:

1. Size and Configuration: Rotary cylinders come in various sizes and configurations to accommodate a wide range of load capacities and weights. Larger cylinders with larger piston areas can handle greater loads, while smaller cylinders are suitable for lighter loads. The selection of the appropriate cylinder size and configuration is crucial to match the specific load requirements.

2. Pressure and Force: Rotary cylinders utilize fluid pressure to generate the necessary force for rotation. By adjusting the pressure within the cylinder, the force output can be regulated to match the variations in load capacity and weight. Higher pressure is applied for heavier loads, while lower pressure is sufficient for lighter loads.

3. Load Balancing: In applications where there are variations in load capacity or weight distribution, multiple rotary cylinders can be used to balance the load. By distributing the load across multiple cylinders, the individual load capacity of each cylinder is reduced, ensuring that no single cylinder is overloaded.

4. Positioning and Center of Gravity: Proper positioning of the load and consideration of the center of gravity are important when managing variations in weight. Ensuring that the load is balanced and properly supported helps distribute the weight evenly and reduces strain on the rotary cylinder.

5. Safety Factors: When dealing with variations in load capacity and weight, it is essential to incorporate safety factors into the design and selection of rotary cylinders. Safety factors account for uncertainties and unexpected variations in the load, ensuring that the cylinder can handle occasional peak loads or weight fluctuations without compromising safety and performance.

6. Manufacturer Guidelines: Manufacturers provide load charts, technical specifications, and guidelines for their rotary cylinders. These resources outline the load capacities and weight limits for different cylinder sizes and configurations. It is crucial to consult these guidelines to ensure that the selected rotary cylinder is suitable for the specific load requirements.

7. Regular Maintenance and Inspection: Regular maintenance and inspection of rotary cylinders are necessary to ensure their continued performance and safe operation. This includes checking for any signs of wear, leaks, or damage that may affect the cylinder’s load-bearing capacity. Timely maintenance and replacement of worn components help manage variations in load capacity and weight effectively.

By considering these factors and following manufacturer recommendations, rotary cylinders can effectively manage variations in load capacity and weight in a wide range of applications.

rotary cylinder

How do rotary cylinders contribute to energy-efficient equipment operation?

Rotary cylinders play a significant role in promoting energy-efficient equipment operation. Here’s a detailed explanation:

1. Power-On-Demand: Rotary cylinders operate based on fluid power, either hydraulic or pneumatic. One of the key advantages of fluid power systems is their power-on-demand capability. This means that the cylinder generates force and consumes energy only when necessary to perform a specific task. When the task is completed, the fluid flow to the cylinder can be shut off, resulting in energy savings compared to continuously running mechanical systems.

2. Efficient Force Conversion: Rotary cylinders efficiently convert fluid power into rotary motion. They can generate high torque, enabling them to perform tasks requiring substantial rotational force. The efficient force conversion minimizes energy losses during operation, allowing for effective utilization of input energy to achieve desired movements and work output.

3. Compact Design: Rotary cylinders are often designed to be compact and lightweight. This design approach reduces the overall weight and inertia of the equipment, resulting in energy savings. The reduced weight requires less energy to accelerate and decelerate the moving parts of the equipment, leading to improved energy efficiency.

4. Precise Control: Rotary cylinders offer precise control over the rotational motion. The ability to control speed, acceleration, and position with accuracy allows for optimized equipment operation. By fine-tuning the control parameters, energy consumption can be minimized while still achieving the desired performance. This precise control contributes to energy-efficient operation by avoiding unnecessary energy wastage.

5. Integration with Control Systems: Rotary cylinders can be seamlessly integrated into control systems such as programmable logic controllers (PLCs) or computer numerical control (CNC) systems. These control systems enable advanced algorithms and optimization techniques to be applied to the operation of rotary cylinders. By optimizing the control signals and adjusting parameters in real-time, energy consumption can be further reduced while maintaining the required functionality.

6. Energy Recovery: In certain applications, rotary cylinders can incorporate energy recovery systems. These systems capture and utilize the energy released during deceleration or load lowering. For example, in hydraulic systems, energy recovery can be achieved through the use of regenerative valves or accumulators, which store and reuse the energy that would otherwise be dissipated as heat. By recovering and reusing energy, overall energy efficiency is improved.

7. System Optimization: Rotary cylinders are part of larger systems and equipment. By considering the overall system design and optimizing the interaction between components, energy-efficient operation can be achieved. This may involve optimizing the sizing and selection of rotary cylinders, reducing friction and leakage losses, implementing efficient fluid distribution systems, and employing energy-efficient control strategies.

8. Monitoring and Maintenance: Regular monitoring and maintenance of rotary cylinders contribute to energy-efficient equipment operation. By detecting and addressing issues such as leaks, wear, or misalignment, the performance and efficiency of the cylinders can be maintained. Proper lubrication and alignment also reduce energy losses and ensure smooth operation.

By incorporating these features and considerations, rotary cylinders contribute to energy-efficient equipment operation, reducing energy consumption, and promoting sustainability in various industries.

rotary cylinder

How does a rotary cylinder differ from other types of hydraulic cylinders?

A rotary cylinder differs from other types of hydraulic cylinders in several ways. Here’s a detailed explanation:

Principle of Operation:

A rotary cylinder is designed to convert fluid power into rotational motion, while other types of hydraulic cylinders primarily provide linear motion. While standard hydraulic cylinders extend and retract in a straight line, a rotary cylinder generates rotary or swinging motion.

Mechanism:

Rotary cylinders utilize different mechanisms to produce rotary motion. They may employ rack-and-pinion mechanisms, vane mechanisms, or gear mechanisms, depending on the specific design. In contrast, other types of hydraulic cylinders typically use a piston and cylinder arrangement to generate linear motion.

Direction of Motion:

Rotary cylinders produce rotational motion around a fixed axis or pivot point. The direction of rotation can be clockwise or counterclockwise, depending on the design and configuration of the cylinder. In contrast, other hydraulic cylinders provide linear motion in a straight line, either extending or retracting along the axis of the cylinder.

Applications:

Rotary cylinders are commonly used in applications where rotational movement is required, such as rotary indexing tables, robotic arms, and conveyor systems. They are suitable for tasks that involve swinging, rotating, or indexing motions. On the other hand, other types of hydraulic cylinders are used in applications that primarily require linear motion, such as lifting, pushing, or pulling.

Advantages and Disadvantages:

Rotary cylinders offer certain advantages over other types of hydraulic cylinders. They provide compact and efficient means of generating rotary motion, allowing for versatile applications. Rotary cylinders can deliver high torque output and precise control over rotational motion. However, one potential disadvantage is that they may have a more complex design and require additional components compared to standard hydraulic cylinders.

Fluid Medium:

Rotary cylinders can be powered by either hydraulic fluid or compressed air, depending on the specific design and application. Other types of hydraulic cylinders also utilize hydraulic fluid as the power medium. The choice of fluid medium depends on factors such as the desired force and speed, environmental considerations, and system requirements.

It’s important to consult the manufacturer’s documentation and guidelines for specific information on the selection, installation, and operation of rotary cylinders and other types of hydraulic cylinders for different applications.

China Standard 1.5*15m Sawdust Three Cylinder Dryer Machine   vacuum pump and compressor	China Standard 1.5*15m Sawdust Three Cylinder Dryer Machine   vacuum pump and compressor
editor by CX 2023-12-16