China manufacturer Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa vacuum pump ac

Product Description

Durable Using Low Price13kg hydraulic Tilt Cylinder for Forklift Series 18.1MPa

A forklift tilt cylinder is a hydraulic component responsible for controlling the tilting motion of the mast and forks on a forklift. It allows the operator to adjust the angle of the divisions for various material handling tasks, such as lifting, transporting, and depositing loads. When selecting or maintaining a forklift tilt cylinder, it is essential to refer to the specific forklift’s manual or consult the manufacturer to ensure compatibility, proper installation, and adherence to safety guidelines. Regular tilt cylinder inspection and maintenance are also necessary to ensure its optimal performance and longevity.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ80 Φ30 156 456.5 18.1MPa 2-G1/4 13kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Here are some essential aspects to consider when it comes to forklift tilt cylinders:

  1. Size and Capacity: Forklift tilt cylinders come in various sizes and capacities to accommodate different forklift models and load requirements. The size and capacity should be compatible with the specific forklift model you are working with, and it should be able to handle the maximum load weight that the forklift is designed to lift.

  2. Mounting and Connection: Tilt cylinders are mounted on the forklift’s mast or carriage and connected to the hydraulic system. It is essential to ensure that the tilt cylinder you select is compatible with your forklift’s mounting and connection points to ensure proper installation and operation.

  3. Double-Acting Cylinder: Forklift tilt cylinders are typically double-acting hydraulic cylinders. This means they can extend and retract using hydraulic pressure in both directions. The double-acting functionality allows precise tilt angle control, enabling the operator to adjust the forks to the desired position.

  4. Sealing and Durability: Tilt cylinders are designed to withstand the demanding conditions of forklift operations. They are constructed using durable materials, such as high-strength steel, and incorporate sealing mechanisms to prevent hydraulic fluid leakage. High-quality seals ensure the longevity and reliability of the cylinder.

  5. Control Mechanism: The operator controls the tilt cylinder through the forklift’s hydraulic system. This is typically done using a control lever or joystick in the operator’s compartment. By manipulating the control mechanism, the operator can activate the hydraulic system to extend or retract the tilt cylinder, adjusting the tilt angle of the forks.

  6. Safety Features: Forklift tilt cylinders often incorporate safety features to ensure proper operation and prevent accidents. These may include tilt speed control, load backrests, and tilt lock mechanisms to enhance stability and prevent unintended tilting or movement.

Application of Forklift Tilt Cylinder

  1. Load Handling: Forklift tilt cylinders are utilized to adjust the angle of the forks, allowing operators to lift safely, transport, and deposit loads. By tilting the forks CHINAMFG or backward, operators can adapt to different load shapes, sizes, and weight distributions, ensuring stability and precise positioning during material handling operations.

  2. Stacking and Unstacking: Forklifts equipped with tilt cylinders are commonly used in warehouse environments for stacking pallets or other storage units. The tilt cylinder enables the operator to tilt the forks to align with the pallets or containers, facilitating efficient and secure stacking or unloading.

  3. Palletizing and De-palletizing: Tilt cylinders are crucial in palletizing and de-palletizing applications. When palletizing, the tilt cylinder allows the operator to tilt the forks to slide them under the pallet, ensuring proper alignment and lifting. During de-palletizing, the tilt cylinder assists in gently lowering the load to prevent damage or accidents.

  4. Load Adjustment: Forklift tilt cylinders help adjust the tilt angle of the forks while carrying a load. This feature allows operators to compensate for uneven surfaces or to fine-tune the load position for better stability and balance during transport.

  5. Load Dumping: In specific industries, such as waste management or construction, forklifts with tilt cylinders are utilized for dumping loads. The tilt cylinder enables controlled tilting of the mast and forks, allowing the load to be safely discharged from the divisions into a designated area.

  6. Specialized Applications: Forklift tilt cylinders can also be employed in specialized forklift attachments or equipment. For example, forklifts used in the paper industry may have specialized clamp attachments requiring tilt cylinders to control the clamp’s tilting motion to handle paper rolls or sheets efficiently.

 

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the 
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard

Our Factory

Packaging & Shipping

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

hydraulic cylinder

Can hydraulic cylinders be integrated with modern telematics and remote monitoring?

Yes, hydraulic cylinders can indeed be integrated with modern telematics and remote monitoring systems. The integration of hydraulic cylinders with telematics and remote monitoring technology offers numerous benefits, including enhanced operational efficiency, improved maintenance practices, and increased overall productivity. Here’s a detailed explanation of how hydraulic cylinders can be integrated with modern telematics and remote monitoring:

1. Sensor Integration:

– Hydraulic cylinders can be equipped with various sensors to gather real-time data about their performance and operating conditions. Sensors such as pressure transducers, temperature sensors, position sensors, and load sensors can be integrated directly into the cylinder or its associated components. These sensors provide valuable information about parameters such as pressure, temperature, position, and load, enabling remote monitoring and analysis of the cylinder’s behavior.

2. Data Transmission:

– The data collected from the sensors in hydraulic cylinders can be transmitted wirelessly or through wired connections to a central monitoring system. Wireless communication technologies such as Bluetooth, Wi-Fi, or cellular networks can be employed to transmit data in real-time. Alternatively, wired connections such as Ethernet or CAN bus can be utilized for data transmission. The choice of communication method depends on the specific requirements of the application and the available infrastructure.

3. Remote Monitoring Systems:

– Remote monitoring systems receive and process the data transmitted from hydraulic cylinders. These systems can be cloud-based or hosted on local servers, depending on the implementation. Remote monitoring systems collect and analyze the data to provide insights into the cylinder’s performance, health, and usage patterns. Operators and maintenance personnel can access the monitoring system through web-based interfaces or dedicated software applications to view real-time data, receive alerts, and generate reports.

4. Condition Monitoring and Predictive Maintenance:

– Integration with telematics and remote monitoring enables condition monitoring and predictive maintenance of hydraulic cylinders. By analyzing the collected data, patterns and trends can be identified, allowing for the detection of potential issues or anomalies before they escalate into major problems. Predictive maintenance algorithms can be applied to the data to generate maintenance schedules, recommend component replacements, and optimize maintenance activities. This proactive approach helps prevent unexpected downtime, reduces maintenance costs, and maximizes the lifespan of hydraulic cylinders.

5. Performance Optimization:

– The data collected from hydraulic cylinders can also be utilized to optimize their performance. By analyzing parameters such as pressure, temperature, and load, operators can identify opportunities for improving operational efficiency. Insights gained from the remote monitoring system can guide adjustments in system settings, load management, or operational practices to optimize the performance of hydraulic cylinders and the overall hydraulic system. This optimization can result in energy savings, improved productivity, and reduced wear and tear.

6. Integration with Equipment Management Systems:

– Telematics and remote monitoring systems can be integrated with broader equipment management systems. This integration allows hydraulic cylinder data to be correlated with data from other components or related machinery, providing a comprehensive view of the overall system’s performance. This holistic approach enables operators to identify potential interdependencies, optimize system-wide performance, and make informed decisions regarding maintenance, repairs, or upgrades.

7. Enhanced Safety and Fault Diagnosis:

– Telematics and remote monitoring can contribute to enhanced safety and fault diagnosis in hydraulic systems. Real-time data from hydraulic cylinders can be used to detect abnormal conditions, such as excessive pressure or temperature, which may indicate potential safety risks. Fault diagnosis algorithms can analyze the data to identify specific issues or malfunctions, enabling prompt intervention and reducing the risk of catastrophic failures or accidents.

In summary, hydraulic cylinders can be effectively integrated with modern telematics and remote monitoring systems. This integration enables the collection of real-time data, remote monitoring of performance, condition monitoring, predictive maintenance, performance optimization, integration with equipment management systems, and enhanced safety. By harnessing the power of telematics and remote monitoring, hydraulic cylinder users can achieve improved efficiency, reduced downtime, optimized maintenance practices, and enhanced overall productivity in various applications and industries.

hydraulic cylinder

Utilizing Hydraulic Cylinders in Conjunction with Alternative Energy Sources

Hydraulic cylinders can indeed be used in conjunction with alternative energy sources. The versatile nature of hydraulic systems allows them to be integrated with various alternative energy technologies to enhance efficiency, control, and power generation. Let’s explore some examples of how hydraulic cylinders can be utilized alongside alternative energy sources:

  1. Hydraulic Energy Storage: Hydraulic cylinders can be employed in energy storage systems that utilize alternative energy sources such as renewable sources (e.g., solar or wind) or waste energy recovery. These systems convert excess energy into hydraulic potential energy by pumping fluid into a high-pressure accumulator. When the energy is needed, the pressurized fluid is released, driving the hydraulic cylinder and generating mechanical power.
  2. Wave and Tidal Energy Conversion: Hydraulic cylinders can be utilized in wave and tidal energy conversion systems. These systems harness the power of ocean waves or tidal currents and convert it into usable energy. Hydraulic cylinders, along with associated pumps and valves, can be used to capture and control the energy from the waves or tides, driving the cylinders and generating mechanical power or producing electricity.
  3. Hydroelectric Power Generation: Hydraulic cylinders play a crucial role in traditional hydroelectric power generation. However, alternative approaches such as small-scale or micro-hydropower systems can also benefit from hydraulic cylinders. These systems utilize natural or man-made water flows to drive turbines connected to hydraulic cylinders, which then convert the hydraulic energy into mechanical power or electricity.
  4. Hydraulic Actuation in Wind Turbines: Hydraulic cylinders can be employed in wind turbines to enhance performance and control. For example, hydraulic pitch control systems use hydraulic cylinders to adjust the pitch angle of wind turbine blades, optimizing their aerodynamic performance based on wind conditions. This allows for efficient power generation and protection against excessive wind loads.
  5. Geothermal Energy Extraction: Geothermal energy extraction involves utilizing the natural heat from the Earth’s interior to generate power. Hydraulic cylinders can be utilized in geothermal systems to control and regulate fluid flow, allowing for efficient extraction and utilization of geothermal energy. They can also be used in geothermal heat pumps for heating and cooling applications.

In summary, hydraulic cylinders can be effectively utilized in conjunction with alternative energy sources to enhance energy storage, power generation, and control. Whether it’s through hydraulic energy storage systems, wave and tidal energy conversion, hydroelectric power generation, hydraulic actuation in wind turbines, or geothermal energy extraction, hydraulic cylinders offer versatile and efficient solutions for harnessing and utilizing alternative energy sources.

hydraulic cylinder

How do hydraulic cylinders generate force and motion using hydraulic fluid?

Hydraulic cylinders generate force and motion by utilizing the principles of fluid mechanics, specifically Pascal’s law, in conjunction with the properties of hydraulic fluid. The process involves the conversion of hydraulic energy into mechanical force and linear motion. Here’s a detailed explanation of how hydraulic cylinders achieve this:

1. Pascal’s Law:

– Hydraulic cylinders operate based on Pascal’s law, which states that when pressure is applied to a fluid in a confined space, it is transmitted equally in all directions. In the context of hydraulic cylinders, this means that when hydraulic fluid is pressurized, the force is evenly distributed throughout the fluid and transmitted to all surfaces in contact with the fluid.

2. Hydraulic Fluid and Pressure:

– Hydraulic systems use a specialized fluid, typically hydraulic oil, as the working medium. This fluid is stored in a reservoir and circulated through the system by a hydraulic pump. The pump pressurizes the fluid, creating hydraulic pressure that can be controlled and directed to various components, including hydraulic cylinders.

3. Cylinder Design and Components:

– Hydraulic cylinders consist of several key components, including a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.

4. Fluid Input and Motion:

– To generate force and motion, hydraulic fluid is directed into one side of the cylinder, creating pressure on the corresponding surface of the piston. This pressure is transmitted through the fluid to the other side of the piston.

5. Force Generation:

– The force generated by a hydraulic cylinder is a result of the pressure applied to a specific surface area of the piston. The force exerted by the hydraulic cylinder can be calculated using the formula: Force = Pressure × Area. The area is determined by the diameter of the piston or the piston rod, depending on which side of the cylinder the fluid is acting upon.

6. Linear Motion:

– As the pressurized hydraulic fluid acts on the piston, it generates a force that moves the piston in a linear direction within the cylinder. This linear motion is transferred to the piston rod, which extends or retracts accordingly. The piston rod can be connected to external components or machinery, allowing the generated force to perform various tasks, such as lifting, pushing, pulling, or controlling mechanisms.

7. Control and Regulation:

– The force and motion generated by hydraulic cylinders can be controlled and regulated by adjusting the flow of hydraulic fluid into the cylinder. By regulating the flow rate, pressure, and direction of the fluid, the speed, force, and direction of the cylinder’s movement can be precisely controlled. This control allows for accurate positioning, smooth operation, and synchronization of multiple cylinders in complex machinery.

8. Return and Recirculation of Fluid:

– After the hydraulic cylinder completes its stroke, the hydraulic fluid on the opposite side of the piston needs to be returned to the reservoir. This is typically achieved through hydraulic valves that control the flow direction, allowing the fluid to return and be recirculated in the system for further use.

In summary, hydraulic cylinders generate force and motion by utilizing the principles of Pascal’s law. Pressurized hydraulic fluid acts on the piston, creating force that moves the piston in a linear direction. This linear motion is transferred to the piston rod, allowing the generated force to perform various tasks. By controlling the flow of hydraulic fluid, the force and motion of hydraulic cylinders can be precisely regulated, contributing to their versatility and wide range of applications in machinery.

China manufacturer Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa   vacuum pump acChina manufacturer Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa   vacuum pump ac
editor by CX 2023-11-12