China factory Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa vacuum pump connector

Product Description

Durable Using Low Price13kg hydraulic Tilt Cylinder for Forklift Series 18.1MPa

A forklift tilt cylinder is a hydraulic component responsible for controlling the tilting motion of the mast and forks on a forklift. It allows the operator to adjust the angle of the divisions for various material handling tasks, such as lifting, transporting, and depositing loads. When selecting or maintaining a forklift tilt cylinder, it is essential to refer to the specific forklift’s manual or consult the manufacturer to ensure compatibility, proper installation, and adherence to safety guidelines. Regular tilt cylinder inspection and maintenance are also necessary to ensure its optimal performance and longevity.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ80 Φ30 156 456.5 18.1MPa 2-G1/4 13kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for the export

Here are some essential aspects to consider when it comes to forklift tilt cylinders:

  1. Size and Capacity: Forklift tilt cylinders come in various sizes and capacities to accommodate different forklift models and load requirements. The size and capacity should be compatible with the specific forklift model you are working with, and it should be able to handle the maximum load weight that the forklift is designed to lift.

  2. Mounting and Connection: Tilt cylinders are mounted on the forklift’s mast or carriage and connected to the hydraulic system. It is essential to ensure that the tilt cylinder you select is compatible with your forklift’s mounting and connection points to ensure proper installation and operation.

  3. Double-Acting Cylinder: Forklift tilt cylinders are typically double-acting hydraulic cylinders. This means they can extend and retract using hydraulic pressure in both directions. The double-acting functionality allows precise tilt angle control, enabling the operator to adjust the forks to the desired position.

  4. Sealing and Durability: Tilt cylinders are designed to withstand the demanding conditions of forklift operations. They are constructed using durable materials, such as high-strength steel, and incorporate sealing mechanisms to prevent hydraulic fluid leakage. High-quality seals ensure the longevity and reliability of the cylinder.

  5. Control Mechanism: The operator controls the tilt cylinder through the forklift’s hydraulic system. This is typically done using a control lever or joystick in the operator’s compartment. By manipulating the control mechanism, the operator can activate the hydraulic system to extend or retract the tilt cylinder, adjusting the tilt angle of the forks.

  6. Safety Features: Forklift tilt cylinders often incorporate safety features to ensure proper operation and prevent accidents. These may include tilt speed control, load backrests, and tilt lock mechanisms to enhance stability and prevent unintended tilting or movement.

Application of Forklift Tilt Cylinder

  1. Load Handling: Forklift tilt cylinders are utilized to adjust the angle of the forks, allowing operators to lift safely, transport, and deposit loads. By tilting the forks CHINAMFG or backward, operators can adapt to different load shapes, sizes, and weight distributions, ensuring stability and precise positioning during material handling operations.

  2. Stacking and Unstacking: Forklifts equipped with tilt cylinders are commonly used in warehouse environments for stacking pallets or other storage units. The tilt cylinder enables the operator to tilt the forks to align with the pallets or containers, facilitating efficient and secure stacking or unloading.

  3. Palletizing and De-palletizing: Tilt cylinders are crucial in palletizing and de-palletizing applications. When palletizing, the tilt cylinder allows the operator to tilt the forks to slide them under the pallet, ensuring proper alignment and lifting. During de-palletizing, the tilt cylinder assists in gently lowering the load to prevent damage or accidents.

  4. Load Adjustment: Forklift tilt cylinders help adjust the tilt angle of the forks while carrying a load. This feature allows operators to compensate for uneven surfaces or to fine-tune the load position for better stability and balance during transport.

  5. Load Dumping: In specific industries, such as waste management or construction, forklifts with tilt cylinders are utilized for dumping loads. The tilt cylinder enables controlled tilting of the mast and forks, allowing the load to be safely discharged from the divisions into a designated area.

  6. Specialized Applications: Forklift tilt cylinders can also be employed in specialized forklift attachments or equipment. For example, forklifts used in the paper industry may have specialized clamp attachments requiring tilt cylinders to control the clamp’s tilting motion to handle paper rolls or sheets efficiently.

 

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the 
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard

Our Factory

Packaging & Shipping

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

rotary cylinder

How do rotary cylinders manage variations in load capacity and weight?

Rotary cylinders are designed to effectively manage variations in load capacity and weight in different applications. Here’s a detailed explanation:

1. Size and Configuration: Rotary cylinders come in various sizes and configurations to accommodate a wide range of load capacities and weights. Larger cylinders with larger piston areas can handle greater loads, while smaller cylinders are suitable for lighter loads. The selection of the appropriate cylinder size and configuration is crucial to match the specific load requirements.

2. Pressure and Force: Rotary cylinders utilize fluid pressure to generate the necessary force for rotation. By adjusting the pressure within the cylinder, the force output can be regulated to match the variations in load capacity and weight. Higher pressure is applied for heavier loads, while lower pressure is sufficient for lighter loads.

3. Load Balancing: In applications where there are variations in load capacity or weight distribution, multiple rotary cylinders can be used to balance the load. By distributing the load across multiple cylinders, the individual load capacity of each cylinder is reduced, ensuring that no single cylinder is overloaded.

4. Positioning and Center of Gravity: Proper positioning of the load and consideration of the center of gravity are important when managing variations in weight. Ensuring that the load is balanced and properly supported helps distribute the weight evenly and reduces strain on the rotary cylinder.

5. Safety Factors: When dealing with variations in load capacity and weight, it is essential to incorporate safety factors into the design and selection of rotary cylinders. Safety factors account for uncertainties and unexpected variations in the load, ensuring that the cylinder can handle occasional peak loads or weight fluctuations without compromising safety and performance.

6. Manufacturer Guidelines: Manufacturers provide load charts, technical specifications, and guidelines for their rotary cylinders. These resources outline the load capacities and weight limits for different cylinder sizes and configurations. It is crucial to consult these guidelines to ensure that the selected rotary cylinder is suitable for the specific load requirements.

7. Regular Maintenance and Inspection: Regular maintenance and inspection of rotary cylinders are necessary to ensure their continued performance and safe operation. This includes checking for any signs of wear, leaks, or damage that may affect the cylinder’s load-bearing capacity. Timely maintenance and replacement of worn components help manage variations in load capacity and weight effectively.

By considering these factors and following manufacturer recommendations, rotary cylinders can effectively manage variations in load capacity and weight in a wide range of applications.

rotary cylinder

Can rotary cylinders be applied in both mobile and stationary machinery?

Yes, rotary cylinders can be applied in both mobile and stationary machinery. Here’s a detailed explanation:

1. Mobile Machinery: Rotary cylinders find extensive use in mobile machinery, such as construction equipment, agricultural machinery, material handling equipment, and transportation vehicles. In these applications, rotary cylinders enable controlled rotational motion for various functions, including steering, lifting, tilting, opening and closing attachments, and actuating hydraulic brakes. The compact design and versatility of rotary cylinders make them well-suited for mobile machinery, where space and weight considerations are crucial.

2. Stationary Machinery: Rotary cylinders are also widely utilized in stationary machinery across various industries. They play a crucial role in applications such as industrial automation, manufacturing processes, packaging equipment, robotics, and machine tools. In stationary machinery, rotary cylinders provide controlled rotation for tasks such as part positioning, indexing, clamping, cutting, and material handling. The precise and repeatable rotational motion offered by rotary cylinders contributes to the overall efficiency and productivity of stationary machinery.

3. Versatile Mounting Options: Rotary cylinders come with versatile mounting options, allowing them to be easily integrated into different types of machinery, whether mobile or stationary. They can be mounted in various orientations and configurations to suit specific application requirements. This flexibility in mounting ensures that rotary cylinders can be effectively applied in diverse machinery designs.

4. Customization: Manufacturers offer a wide range of rotary cylinder models with different sizes, load capacities, and performance characteristics. This allows users to select the most suitable cylinder for their specific mobile or stationary machinery application. Additionally, rotary cylinders can be customized to meet specific requirements, such as stroke length, rotational speed, and mounting interfaces, further enhancing their applicability in both mobile and stationary contexts.

5. Environmental Considerations: Rotary cylinders are designed and engineered to withstand various environmental conditions encountered in both mobile and stationary machinery. They are constructed using durable materials that can withstand factors such as vibration, shock, temperature variations, and exposure to dust, moisture, or corrosive substances. This ensures reliable performance and longevity, regardless of whether the machinery is mobile or stationary.

6. Integration with Control Systems: Rotary cylinders can be seamlessly integrated into control systems, such as hydraulic or pneumatic control circuits, electronic control units (ECUs), or programmable logic controllers (PLCs). This integration allows for precise control and coordination of the rotary motion with other machine functions, enabling efficient operation and automation in both mobile and stationary machinery.

Overall, the adaptability, versatility, and performance characteristics of rotary cylinders make them suitable for application in a wide range of machinery, whether it is mobile or stationary, contributing to enhanced functionality and efficiency in various industries.

rotary cylinder

What industries commonly use rotary cylinders in their equipment?

Rotary cylinders find applications in various industries where rotational motion is required. Here’s a detailed explanation:

Industries:

1. Manufacturing and Automation: Rotary cylinders are extensively used in manufacturing and automation industries. They are employed in machinery and equipment for tasks such as part rotation, indexing, material handling, and robotic arm movement.

2. Packaging: The packaging industry utilizes rotary cylinders in packaging machinery for tasks such as container rotation, labeling, sealing, and filling processes.

3. Automotive: In the automotive industry, rotary cylinders are utilized in assembly lines, robotic welding, painting systems, and automated material handling systems.

4. Aerospace and Defense: Rotary cylinders are employed in aerospace and defense applications for tasks such as actuating control surfaces, robotic arm movement, precision machining, and testing equipment.

5. Food and Beverage: The food and beverage industry uses rotary cylinders in equipment for tasks such as product sorting, packaging, labeling, and filling processes.

6. Material Handling and Logistics: Rotary cylinders are used in material handling and logistics equipment, including conveyor systems, lifts, cranes, and automated storage and retrieval systems.

7. Printing and Paper: The printing and paper industry utilizes rotary cylinders in printing presses, paper handling systems, cutting and folding machines, and other equipment requiring precise rotation and movement.

8. Textile and Apparel: Rotary cylinders are employed in textile and apparel machinery for tasks such as fabric winding, dyeing, printing, cutting, and sewing operations.

9. Energy and Utilities: The energy and utilities sector uses rotary cylinders in equipment such as turbines, valves, actuators, and control systems for power generation, water treatment, and oil and gas processing.

10. Medical and Pharmaceutical: Rotary cylinders find applications in medical and pharmaceutical equipment for tasks such as precision positioning, robotic surgery, packaging, and laboratory automation.

These are just a few examples, and rotary cylinders can be found in numerous other industries and applications where rotational or swinging motion is required.

It’s important to consult industry-specific guidelines and requirements for the proper selection, integration, and maintenance of rotary cylinders in equipment.

China factory Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa   vacuum pump connector	China factory Durable Using Low Price13kg Hydraulic Tilt Cylinder for Forklift Series 18.1MPa   vacuum pump connector
editor by CX 2023-10-14